Yuav ua li cas xaiv flux-cored hlau khoom kab?
Flux-cored vuam hlau cov cuab yeej hais txog cov kab ntau lawm uas muaj cov cuab yeej siv tshuab tshwj xeeb siv los tsim cov flux-cored vuam hlau. Flux-cored hlau yog ib qho tseem ceeb welding khoom, uas yog tsim los ntawm ib tug hlau sheath (feem ntau me me hlau los yog stainless hlau sawb) qhwv nrog ib tug flux (hmoov) sib tov.
Ib tug ua tiav flux-cored welding hlau ntau lawm kab feem ntau suav nrog cov cuab yeej tseem ceeb hauv qab no thiab txuas:
Steel sawb ua khoom siv:
Uncoiler: Siv los ua kom lub zog coiled hlau sawb (steel strip, stainless hlau sawb, thiab lwm yam).
Shear-thiab-Butt Welder: Welds tus Tsov tus tw kawg ntawm lub kauj dhau los mus rau qhov kawg ntawm lub kauj tom ntej, ua kom muaj kev tsim khoom tas mus li.
Cia Looper: Khaws ib qho ntev ntawm sawb thaum lub sij hawm shearing thiab taub qab vuam, ua kom muaj kev ua haujlwm tsis tu ncua ntawm cov txheej txheem tom ntej yam tsis muaj sijhawm poob vim qhov vuam.
Cov cuab yeej tu / Degreasing: Tshem tawm cov roj, oxides, thiab lwm yam impurities los ntawm qhov chaw ntawm lub sawb kom ntseeg tau qhov zoo ntawm kev sib sau, txhaws, thiab vuam.
Edging Mill: Precisely tswj qhov dav ntawm lub sawb.
Smoothing Mill: Tshem tawm khoov lossis undulations nyob rau hauv lub sawb, ua kom lub tiaj tiaj ua ntej nkag mus rau hauv lub tshuab tsim.
Powder Handling thiab Filling Equipment:
Powder Mixing System: Cov txheej txheem no suav nrog ntau lub silos (rau khaws cov hmoov sib txawv), lub cev hnyav (kom ntsuas qhov sib npaug ntawm cov hmoov sib txawv), thiab cov khoom sib tov (rau cov hmoov sib tov sib xyaw). Qhov no yog ib qho tseem ceeb tivthaiv kom ntseeg tau cov khoom siv vuam (xws li arc stability, slag coverage, slag releasability, mechanical properties, and crack resistance).
Powder Drying / Dehumidification System: Cov txheej txheem no nruj me ntsis tswj cov dej noo ntawm cov hmoov txhawm rau tiv thaiv clumping thiab cuam tshuam qhov vuam zoo.
Powder Conveying System: Qhov system no thauj cov hmoov sib tov mus rau qhov chaw ntim khoom.
Lub chaw ntim khoom: Nyob ntawm qhov nkag ntawm chav tsev tsim, qhov system no raug, tsis tu ncua, thiab ruaj khov ua ntej -bent U- zoo li tus hlau sawb nrog hmoov. Cov nyiaj filling yuav tsum raug tswj kom meej.
Cov cuab yeej tsim thiab kaw:
Lub tsev tsim yog cov khoom siv tseem ceeb hauv cov flux-cored hlau ntau lawm kab. Nws muaj ib tug series ntawm precision rollers, feem ntau suav nrog:
Preforming rollers: Maj mam khoov lub tiaj tus steel strip rau hauv U-puab.
Filling area: Sau lub U-zoo li zawj nrog flux hmoov.
Kaw cov menyuam: Maj mam kaw ob sab ntawm U-zoo li zawj, encapsulating cov hmoov flux, thaum kawg ua O-zoo li tus (lub voj voog hla-}section) lossis cov duab zoo sib xws (xws li E-puab, T- zoo li, lossis lwm yam tshwj xeeb-sections Kev tsim cov txheej txheem yuav tsum xyuas kom meej tias cov npoo ntawm cov hlua hlau raug kaw kom nruj kom tiv thaiv cov hmoov av tawm.
Txoj kev tsim feem ntau yog nrog los ntawm:
Inline compaction: Cov cuab yeej no muab kev cog lus me me ntawm cov hmoov muab tub lim thaum lub sijhawm kaw, ua kom cov ntim ntim ntau.
Laser vuam los yog TIG vuam cov cuab yeej: Rau flux-cov xov hlau uas yuav tsum tau muaj kev sib khi zoo heev (xws li cov khoom siv rau cov hlau tsis muaj steel lossis cov hlau tshwj xeeb), laser lossis TIG vuam yog siv tam sim tom qab pib txheej txheem kaw kom tiav cov seam (seamless flux-cored hlau). Cov kauj ruam no raug tshem tawm rau cov txheej txheem seamed hlau.
Kev kos duab thiab txo cov khoom siv:
Hlau Drawing Tshuab: Qhov no yog lwm cov khoom siv tseem ceeb. Cov hlau "tuab" (feem ntau nyob ib ncig ntawm 3-6mm nyob rau hauv txoj kab uas hla) dhau los ntawm ntau daim duab tuag, maj mam txo nws mus rau qhov kawg txoj kab uas hla (xws li, 0.8mm, 1.0mm, 1.2mm, 1.4mm, 1.6mm, thiab lwm yam).
Drawing Dies: Carbide tuag los yog polycrystalline pob zeb diamond tuag feem ntau yog siv.
Hlau Drawing Lubrication System: Muab lubrication thiab txias thaum lub sij hawm kev kos duab, txo cov tuag hnav thiab hlau nto puas.
Kev Tswj Kev Nyuaj Siab: Precisely tswj qhov nro thaum lub sij hawm txhua daim duab hla los xyuas kom meej cov hlau qhov tseeb thiab qhov chaw zoo, thiab tiv thaiv cov hlau tawg.
Cov khoom siv kho cua sov:
Annealing Furnaces: Cov txheej txheem kos duab ua rau kev ua hauj lwm hardening ntawm cov hlau. Rau qee cov ntaub ntawv (tshwj xeeb tshaj yog cov hlau tsis muaj steel) lossis cov xov hlau uas yuav tsum tau ua kom yooj yim, nyob rau hauv -kab lossis tawm -kab annealing yuav tsum tau txo qis kev ntxhov siab thiab rov ua kom cov yas zoo dua. Tubular bright annealing furnaces feem ntau siv.
Kev kho deg thiab txheej khoom siv:
Cov Khoom Siv Tu: Tshem tawm cov roj nplaum seem ntawm cov hlau nplaum tom qab kos duab thiab ua ntej annealing lossis ua ntej ua tiav.
Copper Coating Equipment: Feem ntau cov pa roj carbon steel thiab qis - alloy steel flux-cored xov hlau yuav tsum tau siv tooj liab txheej. Copper txheej ua haujlwm rau cov laj thawj hauv qab no:
Tiv thaiv xeb: Tiv thaiv cov hlau los ntawm xeb thaum khaws cia.
Txhim kho Conductivity: Xyuas kom ruaj khov tam sim no conduction thaum vuam.
Lubrication: Txo cov hlau pub tsis kam.
Extens lub neej ntawm kev sib cuag tswv yim.
Cov cuab yeej ziab khaub ncaws: ziab tom qab ntxuav lossis txheej.
Winding thiab ntim khoom:
Hlau Coj-Up Tshuab: Cua cov hlau tiav tiav kom huv si thiab nruj nreem rau ntawm ib lub spool (reel). Kev tswj tus coj- nce nro yog qhov tseem ceeb, cuam tshuam qhov nruj ntawm cov xaim ntawm lub spool thiab smoothness ntawm cov xaim tom qab noj.
Spool Loading thiab Unloading Device: Tsis siv neeg los yog ib nrab - tsis siv neeg thauj khoom thiab tshem tawm cov khoob lossis tag nrho cov spool.
Ntim Cov Khoom Siv: Cov dej noo- pov thawj ntim ntawm tag nrho cov reels ntawm vuam hlau (xws li, qhwv nrog yas zaj duab xis, muab tso rau hauv hnab yas thiab nqus los yog ntim nrog inert gas, boxing, thiab lwm yam).
Pab thiab Tswj Systems:
Txheej Txheem Tswjhwm: Cov kab ntau lawm niaj hnub siv PLC lossis DCS systems los tswj tag nrho cov cuab yeej ua haujlwm tsis zoo (ceev, nro, kub, ntim ntim, sib tov sib piv, thiab lwm yam), ua kom cov khoom siv hluav taws xob, cov ntaub ntawv kaw, thiab saib xyuas.
Hauv - Cov Khoom Siv Tshuaj Ntsuam Xyuas: Cov no yuav suav nrog cov cuab yeej laser txoj kab uas hla, ntsuas qhov tsis xws luag (eddy tam sim no lossis optical), thiab txheej thickness gauges, siv los saib xyuas cov khoom zoo hauv lub sijhawm.
Kev tshem tawm plua plav: Sau cov plua plav thaum lub sij hawm hmoov sib tov thiab ntim cov txheej txheem los tiv thaiv ib puag ncig tsim khoom thiab tus neeg ua haujlwm noj qab haus huv.
Tsav Systems: Cov motors thiab kis ntawm txhua lub cuab yeej.
